Bbk-performance 16120 User Manual download pdf

‘05 & Up Shorty Headers

Part #’s 1612-16120

INS-098

INSTALLATION INSTRUCTIONS

www.BBKPERFORMANCE.com

IMPORTANT—All appropriate safety equipment (e.i., gloves, tools) must be used during the installation of this product(s).

BBK Performance, Inc. accepts no responsibility for injuries resulting in the installation of any product(s).

!CAUTION!

ALWAYS USE EXTREME CAUTION WHEN WORKING UNDERNEATH A VEHICLE. USE STURDY JACK

STANDS PLACED ON A HARD LEVEL SURFACE. ALWAYS WEAR PROTECTIVE EYE WEAR

Included in this kit: Headers, gaskets, header bolts, collector studs, washers, lock washers, and nuts.

Tools required: Jack, stands, 8mm, 13mm, & 22 mm open end wrenches, ratchet, swivel, extensions, 13 mm, & 15mm deep

sockets, small flat screwdriver 7/8" open end.

Step 1 Disconnect (–) negative battery terminal.

Step 2 Remove the bolt that secures the dipstick tube to the driver side cylinder head and pull the dipstick tube straight

up to remove it from the engine.

Step 3 Lift the vehicle as high as possible with jack and support with stands.

Step 4 Unplug all oxygen sensors.

Step 5 Separate the cat-back system by loosening the 2 nuts on each band clamp and prying the locking tabs up with a

small screwdriver while sliding the clamp towards the rear of the car.

Step 6 Unbolt stock H-pipe from collectors and remove the H-pipe from the car.

Driver-Side

Step 7 Remove the bolts from the top and bottom of the steering shaft and remove the shaft.

You may find more working space by removing the motor mounts from the engine by removing the nuts that

secure the mounts to the K-member and carefully jacking the motor up and supporting it with a block of wood,

then removing the fasteners that attach the mounts to the engine block. DO NOT ATTEMPT TO LIFT THE ENGINE

BY JACKING UNDER THE OIL PAN!

Step 8 Remove the front driver side sensor from the manifold.

Step 9 Remove the stock exhaust manifold and gasket. (Some of the manifold bolts are easier to access while working

under the hood).

Step 10 Install the oxygen sensor into the BBK header.

Step 11 Install BBK header and supplied gasket.

NOTE: On some applications it may be easier to re-use some of the original stud type hardware

Step 12 Insert and finger tighten the supplied collector studs.

Step 13 Reinstall motor mount and the dipstick tube.

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Summary of Contents

Page 1 - Part #’s 1612-16120

‘05 & Up Shorty HeadersPart #’s 1612-16120INS-098INSTALLATION INSTRUCTIONSwww.BBKPERFORMANCE.comIMPORTANT—All appropriate safety equipment (e.i.,

Page 2

Passenger-SideStep 14 Unbolt and remove starter from bell housing. Step 15 Remove motor mount from block if needed. Step 16 Remove stock exhaust man

Related models: 1612

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Bbk-performance 16120 User Manual

Browse online or download User Manual for For the car Bbk-performance 16120. BBK Performance 16120 User Manual

Summary of Contents

Related models: 1612

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